Products And Services For Quality, Consistency, Cost-Efficiency, And Timeliness

Compounding: Specific Formulas With Consistency

Our in-house compounding systems utilize different-sized mixing equipment to create specific formulas and handle specific volumes. Advantages are flexibility of schedule and outstanding consistency. We also receive compound materials from suppliers for such needs as very high volumes and unconventional formulas.

Molding: Meeting Design And Cost Targets

In furnishing injection, compression, and transfer molding, we use presses ranging from 25 to 2500 tons, with shot weights from one ounce through 225 pounds. Vacuum-assisted molding and extensive side pull actions on various molds offer a broad array of moldable geometries. These quality-oriented processes offer:

• Tight Dimensional Tolerances.
• Accurate Repeatability.
• Excellent Stability.
• Close Monitoring Of Product Quality.
• Finish And Color Flexibility.

Finishing Services: Maintaining Product Integrity

Subassembly And Painting

We handle multiple requirements and diverse applications. For example, we can attach hardware components or add appliques, corporate logos, or instructional decals. Our painting and decorating capabilities include prime and top coat painting, silk screen printing, and pad print.

Machining Services

Many applications have a base molding that requires several variations. Instead of building a number of molds or developing elaborate interchangeable pieces for the mold, we are able to cost-effectively machine the component to the particular geometry. In addition, due to the design of some parts, dimensions specified are simply not achieveable with the molding process. Machining is required to compensate for draft and other considerations involving component geometry. Extremely tight tolerances demand the precision and accuracy of machining.

Other Finishing Services

We also offer patching, sanding, milling, drilling, packaging, and bar coding directly to Distribution Centers.

Engineering: Optimal Design With Minimum Cost And Time

We utilize computer-aided design and engineering to assist customers with new product design and product re-engineering. Our recommendations extend to problem solving, materials engineering, and process optimization.

Prototypes:

In order to support our customers' aggressive time to market requirements, we offer timely and high quality prototype services.

Tooling: Precision Tolerances And Quick Start-ups

High-technology systems and skilled toolmakers produce tooling for compression, injection, and transfer molding. These resources can handle the most difficult, complex, and lead-time challenged tool design and production, while assuring precision tolerances, quick start-ups, and reduced costs.